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PRODUCT

MHK 1500ACER
Automatic Stripping Heating system/Die Cutting & Creasing Machine(Heavy)




Partial Introduction


Feeder(4 suction and 6 delivery)

The paper feeding unit, designed based on an advanced technology platform, ensures precise, stable, and reliable performance, enabling smooth transportation of various paper types—from 80g thin paper to corrugated cardboard up to 4mm thick.

Paper conveying unit

Equipped with gas spring support and slowdown mechanism for sheet feeding at the front gauge, it integrates with the paper feeding frame for unified adjustment of the feeding rollers, enabling rapid and convenient tuning.

Servo controlled gripper bar positioning device

Servo control system is adopted for the rear positioning of gripper bar, and the accuracy of each gripper bar can be adjusted by PLC touch screen button to ensure the accuracy of gripper bar, with permanent accuracy of ±0.075mm (Invention Patent).

Micro-adjustable die cutting plate

The 15mm die-cutting steel backing plate is equipped with a 5mm modular underplate center-locating structure (+/-0.9mm XY fine adjustment), enabling quick and simple plate changes.

Timing belt drive, Intermittent mechanism

High-precision imported intermittent splitter, capable of maintaining high positioning accuracy even after long-term use.

Micro-adjustable honeycomb plate

20-Zone Independent Temperature Control System ensures precise heating of the hot stamping plate, delivering balanced and stable temperature distribution across the entire heating system. Maximum stamping pressure reaches 600 tons.

Main unit cooling/lubrication mechanism

Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.

Stripping unit

The stripping plate is installed using a centerline quick-positioning method, enabling operators to mount it rapidly and improve changeover efficiency.

Gripper margin stripping device

The gripper stripping device can automatically convey gripper waste edges out of the machine and achieve four-frame stripping.

Delivery unit

Roll-up curtain type auxiliary paper collection rack, which can realize non-stop paper collection. Delivery unit is also equipped with two-way auxiliary blower for paper collecting, with manual sampling mechanism which is easy to operate.

Electrical unit

Adopts electrical components of world famous brands(MOELLER\OMRON) for better performance and in time and local after-sale-service and maintenance.

Germany vaccum pump

Blow-suction dual-purpose vacuum pump of German Becker brand.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitMHK-1500ACER
01. Non-stop high-speed paper feeding section
02. Fish-scale powerful paper suction feeder head with 4 suction and 6 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper
03. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy
04. Triple feeder head anti-collision device
05. Horizontal paper separation blower
06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping
07. Electrical left/right fine-tuning device for the main feed pile
08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder
09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine
10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper
11. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements
12. Photoelectric detection of side gauge and front gauge
13. Slowdown mechanism for sheet feeding at the front gauge
14. Electromechanical double sheet detector
15. Imported paper feeding belt and stainless steel transfer plate
16. Pneumatic lifting device for paper feeding frame
17. Single-point clutch: The conveying part and the main machine part can be separated and synchronously combined at any time, which simplifies and facilitates the operation sequence. Regardless of proofing, pressure testing, etc., the conveying part can be separated and closed as desired
18. PLC and electronic cam control the timing of the whole machine
19. Blow-suction dual-purpose vacuum pump of German Becker brand
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. A complete set of imported anodized aluminum alloy gripper bars and positioning structure. The gripper bars adopt an adjustable gripper bar structure
04. Imported main drive chain
05. Servo control system is adopted for the rear positioning of gripper bar, and the accuracy of each gripper bar can be adjusted by PLC touch screen button to ensure the accuracy of gripper bar, with permanent accuracy of ±0.075mm (Invention Patent)
06. Imported intermittent splitter
07. Imported synchronous belt and pulley drive
08. Imported torque limiting overload protector
09. Imported pneumatic clutch brake device
10. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
11. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface.
12. Die-cutting base plate and die mould rotary device
13. The 15mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment
14. The connection between the die cutting plate and the chase adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
15. The die-cutting chase and the lower mat are locked by the Japan SMC gas regulator, which can prevent improper locking of the upper frame caused by human error during installation
16. SIEMENS(INNOMOTICS) brand main motor
17. Japan SMC air pressure detection device, low air pressure alarm
18. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
19. The 20-temperature zones independent control system can effectively control the heating temperature of the heating plate, ensuring that the temperature control of the entire heating system is more balanced and stable
20. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
21. Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.
Stripping Unit (Three frames and four sides)
01. Upper waste transmission mechanism
02. Users can choose whether to use the stripping function by lifting upper stripping frame
03. Intermediate negative stripping transmission mechanism
04. Lower stripping transmission mechanism
05. The installation of the middle stripping board adopts the center line quick positioning installation method, enabling the operators to install the stripping board quickly and improving the plate changing efficiency
06. The gripper stripping device can automatically convey gripper waste edges out of the machine and, with the stripping slideway, they can automatically slide into the main stripping channel
Delivery Unit
01. Roll-up curtain type auxiliary paper delivery device, can realize non-stop paper delivery
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper
03. Paper delivery alignment device
04. Photoelectric detection of upper and lower limit switches can effectively prevent the paper stacking table from excessive paper pile stacking and paper curling up
05. The delivery section can control the machine through a 7” touch screen
06. The two-way auxiliary air blowing for paper delivery and the manual sampling mechanism make the operation convenient
07. Spring chain adjustment device: Adjusting the tension of spring chain can reduce the inertia impact during the steerings of the gripper bar, and maintain the balanced tension of the chain
Electrical unit
01. All the machines adopts Inovance control system
02. The die-cutting unit adopts 10.4-inch Germany Siemens touch screens
03. The machine adopts Germany Moeller brand relays, AC contactors, air switches and buttons, to ensure the stability and reliability of electrical parts
04. The machine adopts Japanese Omron brand photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHK-1500ACER
Max. Sheet Size1500×1100mm
Min. Sheet Size470×450mm
Max. Cutting Size1480×1080mm
Max. Embossing Size1480×1080mm
Min. Gripper Margin9-17mm
Min. Width of Cuts10-18mm
Cutting Rule Height23.8mm
Inner Chase Size1510×1130mm
Stock RangeCardboard: 250-2000g/m2, 0.25-2mm
Corrugated board: ≤4mm
Die Cutting Accuracy≤±0.1mm
Embossing Accuracy≤±0.1mm
Max. Die Cutting Force600T
Max. Working Speed5500s/h
Max. Feeder Pile Height1600mm (With pallet)
Max. Delivery Pile Height1400mm (With pallet)
Electric-heated System20 temperature ranges, 40-180℃ is adjustable
Main Motor Wattage22KW
Full Load Wattage49KW
Air RequirementAir pressure: 0.6-0.7Mpa, Flow rate: ≥0.75m3/min
Net Weight Approx34T
Overall Dimension10213×5063×2560mm (L: paper prepared track included, W: platform included)


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