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PRODUCT

BHT 1060A
Automatic Die Cutting & Creasing Machine (Heavy duty)




Partial Introduction


Feeder(4 suction and 6 delivery)

The paper feeding unit, designed based on an advanced technology platform, ensures precise, stable, and reliable performance, enabling smooth transportation of various paper types—from 80g thin paper to corrugated cardboard up to 4mm thick.

Ultrasonic double sheet detector

Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches.

Carbon fiber gripper bar

High-tech carbon fiber gripper bar, driven by a large-angle intermittent mechanism, ensures smooth paper feeding with multi-imposition layouts and minimal connection points, delivering high productivity with minimal plate scattering.Safety gripper chain lock automatically secures the gripper drive chain during production stops, malfunctions, or safety device activation, ensuring operator safety.

Servo controlled gripper bar positioning device

Servo control system is adopted for the rear positioning of gripper bar, and the accuracy of each gripper bar can be adjusted by PLC touch screen button to ensure the accuracy of gripper bar, with permanent accuracy of ±0.075mm (Invention Patent).

Micro-adjustable die cutting plate

5mm hardened cutting plate or 4+1mm sandwich plate on top of 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment device for quick set up and easy change over.

Micro-adjustable frame with quick locking device

Adopt the center line quick positioning installation device, and the stripping board can quickly installed.

Main unit cooling/lubrication mechanism

Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.

Non-stop roll-up curtain type paper delivery device

Main collecting device and Auto non-stop roll-up type auxiliary collecting device switch automatically without any operation, significantly enhancing productivity.

Germany vaccum pump

Blow-suction dual-purpose vacuum pump of German Becker brand.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitBHT-1060A
01. Non-stop high-speed paper feeding section
02. Fish-scale powerful paper suction feeder head with 4 suction and 6 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper
03. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy
04. Triple feeder head anti-collision device
05. Horizontal paper separation blower
06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping
07. Electrical left/right fine-tuning device for the main feed pile
08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder
09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine
10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper
11. Slowdown mechanism for sheet feeding at the front gauge
12. Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches
13. Four front gauges can be adjusted individually
14. Paper pressing device, more smoothly send the curved paper to the front gauge
15. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements
16. Photoelectric detection of side gauge and front gauge
17. Imported paper feeding belt and stainless steel transfer plate
18. Pneumatic lifting device for paper feeding frame
19. PLC and electronic cam control the timing of the whole machine
20. Blow-suction dual-purpose vacuum pump of German Becker brand
21. If the paper is not in place, it can force the gripper open and close
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. A complete set of high-tech carbon fiber gripper bars and positioning structure, fine steel small gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure
04. Imported main drive chain
05. Servo control system is adopted for the rear positioning of gripper bar, and the accuracy of each gripper bar can be adjusted by PLC touch screen button to ensure the accuracy of gripper bar, with permanent accuracy of ±0.075mm (Invention Patent)
06. Imported intermittent splitter
07. Imported synchronous belt and pulley drive
08. Imported torque limiting overload protector
09. Imported pneumatic clutch brake device
10. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
11. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface.
12. Die-cutting base plate and die mould rotary device
13. The 15mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment
14. The connection between the die cutting plate and the chase adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
15. The die-cutting frame has a fine-tuning function to facilitate the adjustment of the frame
16. The die-cutting chase and the lower mat are locked by the Japan SMC gas regulator, which can prevent improper locking of the upper frame caused by human error during installation
17. SIEMENS(INNOMOTICS) brand main motor
18. Japan SMC air pressure detection device, low air pressure alarm
19. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
20. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
21. Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.
Delivery Unit
01. Roll-up curtain type auxiliary paper delivery device, can realize non-stop paper deliveryn
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper
03. Paper delivery alignment device
04. Photoelectric detection of upper and lower limit switches can effectively prevent the paper stacking table from excessive paper pile stacking and paper curling up
05. The delivery section can control the machine through a 7” touch screen
06. The two-way auxiliary air blowing for paper delivery and the manual sampling mechanism make the operation convenient
07. Spring chain adjustment device: Adjusting the tension of spring chain can reduce the inertia impact during the steerings of the gripper bar, and maintain the balanced tension of the chain
Electrical unit
01. Germany Siemens PLC control system
02. The die-cutting unit and the delivery unit adopt 10.4-inch and 7-inch Germany Siemens touch screens
03. The machine adopts Germany Moeller brand relays, AC contactors, air switches and buttons, to ensure the stability and reliability of electrical parts
04. The machine adopts Japanese Omron brand photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelBHT-1060A
Max. Sheet Size1060×760mm
Min. Sheet Size400×350mm
Max. Cutting Size1060×745mm
Min. Gripper Margin9-17mm
Cutting Rule Height23.8mm
Inner Chase Size1080×770mm
Stock RangeCardboard: 80-2000g/m2,0.1-2mm
Corrugated board: ≤4mm
Die Cutting Accuracy≤±0.075mm
Max. Die Cutting Force600T
Max. Working Speed8000s/h
Max. Feeder Pile Height1630mm (With pallet)
Max. Delivery Pile Height1480mm (With pallet)
Main Motor Power15KW
Full Load Wattage23KW
Air RequirementAir pressure: 0.6~0.7Mpa, Flow rate: ≥0.37m3/min
Net Weight of Machine21T
Machine Dimensions 6705×4616×2301mm (L×W×H)(L:paper prepared track included, W:platform included)
Machine Dimensions (Including Die Preloader)6705×5516×2301mm(L×W×H)(L:paper prepared track included, W:platform included)

Drawing


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